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Stucco Installation Standards
There are two main standards organizations in North America, the
American Society for Testing and Materials (ASTM) and the Canadian
Standards Association (CSA). ASTM generates consensus documents with
the input of many people, including contractors, engineers, architects,
and material producers/suppliers. They agree on what constitutes best
practice and develop standards to reflect that. These documents cover
the ingredients and the application of Portland cement plaster, or
stucco.
Cements for Stucco
Portland cement (ASTM C 150, ASTM C 1157, or CSA A3001)
white Portland cement (ASTM C 150, CSA A3001)
masonry cement (ASTM C 91, CSA A3002)
blended cement (ASTM C 595, ASTM C 1157, or CSA A3001)
plastic cement (ASTM C 1328) is primarily available in the west and southwestern United States
Fine aggregate, or sand, makes up the bulk of the volume of plaster.
Its grains are cemented together by the paste. It usually meets the
ASTM C 897 specification, though other gradations are allowed when
plaster will be applied by hand (not machine).
Standards for Materials for Plaster
- ASTM C 91, Standard Specification for Masonry Cement
- ASTM C 150, Standard Specification for Portland Cement
- ASTM C 207, Standard Specification for Hydrated Lime for Masonry Purposes
- ASTM C 595, Standard Specification for Blended Hydraulic Cements
- ASTM C 897, Standard Specification for Aggregates for Job-Mixed Portland Cement-Based Plasters
- ASTM C 1157, Standard Performance Specification for Hydraulic Cement
- ASTM C 1329, Mortar Cement
- CSA A3001, Cementitious Materials for Use in Concrete
- CSA A3002, Masonry Cement
Installation
Standards for Installation of Plaster
ASTM C 926, Standard Specification for Application of Portland Cement-Based Plaster
ASTM C 1063, Standard Specification for Installation of Lathing and
Furring to Receive Interior and Exterior Portland Cement-Based Plaster
Solid Base for Stucco
People often ask us if stucco, or Portland cement plaster, will adhere
to concrete or concrete masonry. This question probably arises because
plaster is often attached to wall surfaces that have metal lath affixed
to them. Metal lath is regularly used over stud wall construction with
or without sheathing materials. With a substrate of concrete or
concrete masonry, is it necessary to use lath?
Stucco is made from the same materials as concrete and concrete
masonry. As such, they have a great affinity for each other. Portland
cement adheres well to lots of materials, especially to other materials
made from the same type of ingredients. ASTM Standard C 926,
Specification for Application of Portland Cement-Based Plaster, permits
direct application of stucco to solid surfaces like concrete and
masonry as long as bond is sufficient. Concrete masonry surfaces are
both absorbent and textured two things necessary for bond.
If contamination is present on the substrate surface, good bond is
inhibited. This is generally not a concern with new walls. Older walls
may have bond-inhibiting characteristics, in the form of paint, sealer,
or some other coating or dirt on the surface. The entire surface must
have uniform bonding potential or you can run into problems. Partial
bond will create undesirable stresses and can lead to delamination and
cracking of the stucco layer. Potential for bond can be quickly checked
by a simple test: sprinkle the wall with some water to see how it
absorbs. If it is readily absorbed, then the surface is expected to
bond well with stucco. Immediately prior to plastering, the wall should
be prewetted. Unless its very hot, dry and/or windy, moisture on the
wall together with that in the plaster is usually sufficient for
curing. Generally, stucco that is applied directly to solid prepares
the unit surface to absorb paste from plaster. It dampens the unit,
reducing its surfaces is placed in two coats that together total 5/8
in. of thickness.
If water sprinkled on the wall is not readily absorbed, then the
surface must be handled differently. Depending on the contamination,
you might only need to wash with water. With worse conditions, you need
more aggressive techniques. These include sandblasting or acid etching.
Alternately, you might apply a dash-bond coat or a bonding agent to
allow for direct application of stucco. If bond cant be attained by
cleaning or bonding agents, you will have to use paper-backed lath to
assure mechanical anchoring to the wall. This completely isolates the
stucco from the wall surface but supports its weight so it doesnt fall
off. Then the application of plaster over concrete or concrete masonry
becomes very similar to application over open stud or sheathed frame
construction.
Stucco Repair
Long known for its versatile appearance, ready availability, and
durability, Portland cement plaster remains a popular finish for many
buildings, from commercial to residential. However, damage can occur,
whether on older installations or poorly installed newer ones.
Moisture management is a top priority in a stucco installation because
water is one of the major culprits in plaster deterioration. It can
lead to rust and rot. It enters the building through cracks, through
the roof, around chimneys, or through window and door openings. It can
get behind building paper that is torn or not properly lapped at seams.
Portland cement plaster is a breathable material that does allow
moisture vapor to pass through, so it is capable of drying out and does
not trap moisture.
In any case, repair is a straightforward procedure that can bring the surface back to good condition.
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